Industrial air humidifier: overview, types, manufacturers and reviews

2024 Author: Howard Calhoun | [email protected]. Last modified: 2023-12-17 10:16

Climatic equipment for the industrial sector is of particular importance. In addition to maintaining optimal air quality in production areas, it must cope with the effects of local equipment. In this case, we can talk about drying the air with stoves and boiler plants, because of the function of which a powerful microclimate regulator is required. For such purposes, a special humidifier is used. The industrial segment of utility systems offers many solutions designed specifically for the needs of manufacturing enterprises.

General information about industrial humidifiers

The relevance of humidification systems is also increasing as the requirements for the technological organization of storage of manufactured materials increase. It can be textile production, and woodworking materials, as well as agricultural raw materials. In each case, work and storage areas must maintain a certain level of humidity. How does a humidifier help with this? The industrial unit focuses on the uniform regulation of humidity over the entire serviced area. Although,there are also point or zone systems that work on the principle of heat guns, only with the opposite effect. In essence, such installations generate fog, which also contributes to the effect of cooling the premises. Among the significant differences between industrial units of this type and home appliances, the complexity of the technical organization of the installation is distinguished. If at home you can limit yourself to a compact device, then at the enterprise it will be equipment with a system of pipelines and nozzles that are also part of the engineering ventilation network.

Classification of systems by pressure level

Usually, industrial type humidifiers are divided into low pressure and high pressure models. The first category is distinguished by quick installation and the possibility of starting a humidification system by connecting a compressor that directs compressed air. These are compact units that provide an average productivity of 50 l / h. Such equipment in standard modifications is used in small warehouses where it is required to maintain optimal humidity levels for storing hygroscopic materials - for example, veneer, paper, etc. For more serious tasks, a high-pressure humidifier is designed. Industrial units of this type already provide a capacity of up to 2,500 l/h. Equipment with such capabilities requires more energy consumption, but it is able to guarantee the regulation of the air environment in difficult conditions at construction plants, large greenhouses, printing houses, etc.

Classification according to the principle of operation

Traditional systems involve the heating principle of generating moist air, which involves the interaction of a container with a liquid and a heating element. The steam generated as a result of water overheating is directed to the duct, thus increasing the humidity of the target room. A more technological solution to the problem was the emergence of infrared systems, in which the conventional heating element was replaced by an IR lamp. This made it possible to optimize the design and save on energy supply, but the installation itself turned out to be just as massive and quite costly to maintain. The most developed structurally and functionally is an industrial ultrasonic humidifier with a sprayer. Its peculiarity lies in the fact that the mechanism of saturation of the air with moisture does without steam generation. The unit sends an intense air jet to a special membrane, which, as a result of contact with the water surface, provides the effect of a spray gun, only with smaller particle sizes.

Reviews on EcoNau products

EcoNau is a domestic manufacturer of industrial equipment that produces ready-made solutions for a wide range of industries - from conveyor lines for the production of building blocks to wine cellars. According to user reviews, the installations of this company are distinguished by reliability, high efficiency and manufacturability. This is a rare case when Russian-made industrial air humidifiers also provide for the possibility of softwarecontrol via controller. True, this applies only to ultrasonic models, the performance of which does not exceed 60 l / h. Actually, the limited injector models with increased performance is one of the few shortcomings of the family of this brand, for which fans criticize it.

Reviews on Sokhra products

Another domestic manufacturer, but in this case, the focus is on high-power plants for large enterprises. The same ultrasonic models can be found in the Sohra family, as well as specialized channel and floor systems for production shops. Users of such equipment generally note high efficiency. Even demanding specialists point to the high quality of basic tasks. But this humidifier is not limited to this. The industrial M-series unit, for example, also provides filtration. The cleaning function allows you to rid the air environment of the smallest dust particles.

Venta product reviews

One of the world's largest developers of ventilation and climate systems. Users especially appreciate Venta automated humidifiers. For example, the modification shows an example of a fully automated cleaner with a humidification function. Application practice confirms that large-format equipment does not require the participation of large operator groups in the maintenance process. Both adding water and monitoring microclimate indicators offline are performed by the air humidifier itself. The industrial segment of the Venta also offers semi-automatic versions, which cost less initially but are more expensive to maintain. This technique is valued for its safety, high performance and reliability in air regulation.

How to choose the best option?

Industrial climate systems are usually selected according to special projects, since the implementation of the design of such equipment requires accurate individual calculations. Nevertheless, it is desirable to initially focus on the appropriate principle of operation and control. For example, for a small business, it is quite reasonable to purchase an industrial fan with an air humidifier as a multifunctional system that complements existing supply or exhaust ducts. For large factories or administrative buildings, optimized ultrasonic models can be used. They are characterized by modest dimensions and low energy costs, which is beneficial in terms of economy. But here it is important not to miscalculate with the calculations in terms of productivity.

Conclusion

Like any engineering equipment oriented to equipping manufacturing enterprises, such systems are not cheap. Prices start from about 30-40 thousand rubles. For this amount, you can purchase a low-power, but modest in size industrial air humidifier. The price of full-fledged installations for a large warehouse or workshop can be about70-100 thousand. This category, for example, includes the same medium-power ultrasonic units. If you need a high-pressure installation with a capacity above 1000 l / h, then you should prepare for costs at the level of 150-200 thousand