Kama Automobile Plant, Naberezhnye Chelny: history, products, indicators

2024 Author: Howard Calhoun | [email protected]. Last modified: 2023-12-17 10:16

Kama Automobile Building Complex is located in the city of Naberezhnye Chelny. The plant produces heavy vehicles and is one of the largest specialized enterprises in the world. The company manufactures products under the common brand "KamAZ". The place where the Kama Automobile Plant is located? is an automotive cluster with a constantly evolving infrastructure.

Plant for the national economy

Decree on the construction of the plant was published in 1969. The small town of Naberezhnye Chelny on the Kama River was chosen as a place for accommodation. The location was determined taking into account the possibilities of logistics for the delivery and dispatch of goods. The city is located almost in the center of the former Soviet Union, the Volga and Kama rivers flowing nearby made it possible to deliver materials for construction and equipment for workshops by water transport. The advantage was the developed network of railways and roads.

In the future, the geographical location and infrastructure decided the issue of sending the plant's products to consumers. Construction work at production sites andthe construction of the housing stock was carried out by the organization "KamGESenergostroy". The construction was stormy and multinational, more than 2 thousand organizations of all ministries of the USSR were involved in fulfilling orders for the future plant.

Start of construction

Kama Automobile Plant was supplied with the best materials, technologies and equipment. The equipment was supplied both by domestic companies and foreign companies, such as Hitachi, Renault, Liebherr, etc. In total, about 700 foreign companies supplied supplies.

Construction work began in the winter of 1969. The planned production capacity was to ensure the production of 150 thousand units of heavy vehicles, as well as to ensure the assembly of 250 thousand engines during the year. The entire production complex occupies 57 square kilometers of territory on the banks of the Kama River.

Comprehensive approach

Kama Automobile Plant is a city-forming enterprise. Simultaneously with the buildings, residential buildings and urban infrastructure were erected. Employees received comfortable housing, schools, medical institutions, kindergartens, consumer services, sports and cultural complexes were built. Up to 40 thousand specialists arrived in the city annually. At the initial stage, the population was 27 thousand people, today more than half a million inhabitants live in the city.

The first car rolled off the assembly line of the new workshops in February 1976. To date, the number of manufactured products is estimated in millions. PerThe Kama Automobile Plant assembled more than 2 million cars and almost 3 million engines. Export is carried out in more than eighty countries of the world, every third truck with increased payload in the CIS countries belongs to the KamAZ family.

Stages of development

Cars produced by the Kama Automobile Plant are involved in almost all areas of the country's economy. The history of the plant knows ups and downs, but production has never stopped. The first stage of production facilities was commissioned in December 1976. By the time it was launched, the company had the best funds, twice the high performance of the auto giant VAZ.

The rate of production growth and expansion of construction was a record for the industry:

• The first annual production plan (1977) was completed in October with a target of 15,000 vehicles. By the end of the year, the indicator improved by another 7 thousand.
• The 100,000th KamAZ rolled off the assembly line in June 1979.
• The second phase of production capacity was commissioned in 1981.
• Kama Automobile Plant in 1983 established the KamAZavtotsentr company, whose scope of activities included warranty service for manufactured cars, providing the fleet with spare parts. By the beginning of the 90s, the company had 210 service centers.
• In 1987, the plant launched capacities for the production of small cars of the Oka brand. Since 1994, production has received the status of a separate plant, the capacity of which is designed forannual production of 75 thousand cars.
• In 1988, a racing team was organized from the employees of the KamAZ plant (Kama Automobile Plant) with the name "KamAZ-master", which subsequently won many prizes in domestic and foreign rallies.

Sustainability

Kama Automobile Plant (Naberezhnye Chelny) in 1990 passed into the status of a joint-stock company. In the spring of 1993, a large-scale fire broke out at the enterprise in the production building of engines, which destroyed almost all the unique expensive equipment and premises. Recovery measures were taken almost immediately after the aftermath of the disaster. In December of the same year, the shops began to produce engines again.

In 1996, KamAZ JSC moved to a new status, becoming an open joint stock company. In the same year, the company created a prototype of a new basic model of the KamAZ-6520 dump truck, which launched a line of new models of equipment. Mass production started in 1998.

Joint ventures

The enterprise entered the new century with updated plans and a developed model of the NefAZ-5299 bus with the basic configuration of the KamAZ-5297 chassis. In 2003, the company presented a serial KamAZ-4308 vehicle designed for urban infrastructure.

In November 2005, the plant announced the organization of a joint venture - the German automaker ZF Friedrichshafen AG and KamAZ OJSC, the structure was named ZF KAMA LLC.

Opened in summerproduction lines in Kazakhstan (Kokshetau) and the creation of a Russian-Kazakh joint venture called Cummins KAMA. In the future, cooperation with European and domestic partners has been constantly expanding. Joint ventures have appeared with companies from the USA, Germany, India, Austria and other countries.

Modernity

The jubilee two-millionth KamAZ was released from the main assembly line in February 2012. The following year, serial production of trucks of a new model range began - KamAZ-5490 (main tractor). In subsequent years, KAMAZ-65206 truck tractors and KAMAZ-65207 flatbed trucks were launched.

The new product in 2015 was electric buses, which were born as a result of cooperation with Drive Electro (Russia). Test tests were carried out in the field conditions of megacities and showed a satisfactory result. In the same year, the enterprise began testing an unmanned aerial vehicle manufactured at the enterprise.

In 2016, an enterprise was founded to produce car cabin frames for trucks of the K5 generation, which has become the largest project since the construction of the KamAZ plant itself.

Kama Automobile Plant in 2017 planned to complete the installation of a new type of engine assembly line - six-row R6. To date, construction work has been completed and accepted by the commission, equipment from the Heckert company (Germany) is being installed. By the end of the year, it is planned to assemble two hundred prototype engines on the new line.

Products

One of the largest automotive giants in Russia and the world is the Kama Automobile Plant. The abbreviation KamAZ is known not only in its native open spaces, but also abroad. The company produces a wide range of vehicles, equipment, engines, performs related work, and provides services.

Kama Automobile Plant, products:

• Serial vehicles (saddle tractors, onboard heavy-duty vehicles, dump trucks, special equipment with CMU).
• Special vehicles (cranes, garbage trucks, concrete mixer trucks, snow plows, tow trucks, drilling rigs, etc.).
• Gas-balloon vehicles (buses, dump trucks, truck cranes, tankers, municipal vehicles, etc.).
• Buses (urban, suburban, intercity, electric buses).
• Trailers (flatbed trailers and semi-trailers, container carriers, trailers and semi-trailers - tanks, etc.).
• Spare parts for produced cars and equipment.
• Accompanying equipment (mini-thermal power plants, electric units, storage units, engines, power units, etc.).

Associated industries and services

Kama auto giant includes a large number of industries that, being part of the whole enterprise, sell their own products.

KamAZ group plants and products:

• Automobile plant (gears for axle drives, axles for vehicles, balancingsuspensions, repair kits, side platforms, etc.).
• Forging plant (crankshafts, levers, gears, swivel knuckles, expander knuckles, hubs, flanges, etc.).
• Foundry (iron, steel, non-ferrous, special casting, tooling and equipment for foundry work).
• Press and frame plant (cleaning and cutting of metal, painting of metal products, manufacturing of stamped products, welded parts, assemblies, etc.).
• .).
• Engine factory (engine configuration according to customer's wishes, sale of engine components, electroplating of parts, heat treatment of parts, machining, etc.).
• Metrology (calibration of measuring instruments, verification of tolerance control equipment, metrological laboratory services, etc.).
• Service service (certified KamAZ centers, maintenance, original spare parts for all lines of manufactured vehicles and equipment, warranty service).

2016 Overall Performance (IFRS)

In 2016, the company's consolidated revenue amounted to 133,540 million rubles, which is 37% higher than the previous year. The company believes that the improvement of financialindicators is associated with the launch of a new model range of KamAZ heavy trucks on the market. An important role in qualitative and quantitative indicators was played by the implementation of the nationwide import substitution program, increased labor productivity, management efficiency, and the introduction of advanced technologies.

Kama Automobile Plant performance indicators for 2016:

• Consolidated revenue of RUB 133,540 mln
• Sales - 34,432 trucks (16% improvement over the previous year).
• Increase in the share of presence in the domestic market - 56% (in 2015, the indicator was at the level of 51%).
• Net profit - 656 million rubles. (in 2015 - a loss of 2.38 million rubles).
• Profitability (EBITDA indicator) – 4.6% (in 2015 – 2.6%).

2017 Performance

According to the results of the 1st quarter, accounting revenue from sales of products shows growth compared to the same period in 2016 and amounts to 26.4 billion rubles (in 2016 - 17.2 billion rubles). The total profit was 34, 4 billion rubles (in 2016, the loss was 2.2 billion rubles).

In 2017, it is planned to spend 20 billion rubles on development. Priority areas include investments in the construction of a plant for the production of cab frames, import substitution, organization of production of six-cylinder engines (new generation), development of modernized vehicles. The planned production of serial models of cars is 36 thousand units.

Industrial tourism

Many large enterprises provide tours, one of them is the Kama Automobile Plant. Photos of industrial facilities, detailed stories about technological processes, the history of the plant and the opportunity to be the first to see new generations of cars have become a reality thanks to the company's openness policy. Pre-registration is required to visit the workshops. Tours are organized for groups of 3 to 20 participants by accredited travel agencies.

Suggested routes:

• Automotive factory.
• Foundry.
• Engine plant
• Press and frame plant.
• Visit two factories (motor and automotive).

Tours run during the working week.

Useful information

The KamAZ plant ranks ninth among automobile plants in the world ranking. The company employs 52 thousand people. The main customers and consumers are the Ministry of Emergency Situations, the Ministry of Defense of the Russian Federation, TNK, Gazprom. Products are exported to India, China, CIS countries, Saudi Arabia, Iran, Panama and other countries.

If you are interested in where the Kama Automobile Plant is located, its address is as follows: the Republic of Tatarstan, the city of Naberezhnye Chelny, Avtozavodskoy Avenue, building 2.