2024 Author: Howard Calhoun | [email protected]. Last modified: 2023-12-17 10:16
Meat grinder or meat grinder is designed for high-quality and fast grinding of meat of any kind. It is used in shops of the food industry. The equipment differs in performance, options, the presence of feed or a single type of augers - it all depends on the chosen model and manufacturer. Meat grinders guarantee the high quality of the raw materials obtained. The ability to separate cartilage, bones and veins from meat in automatic mode is provided by the use of a trimming device.
Production technology
After grinding on a top, the meat will not lose its freshness, and its structure of fibers and protein compounds will not be deformed if the product is processed in a frozen form. Meat grinders are one of the main machines used in the industry, among all meat processing equipment. Any meat that has been removed from the bonesprocessed in industrial meat grinders.
When the machine does not work well, the pieces of the product lose their shape, the fibers are bent, and as a result, a poor-quality end product is obtained. Industrial processing of meat using tops is a responsible process that requires high-quality equipment from a reliable manufacturer. The principle of operation of the meat grinder is to embed a special receiving hopper into the body of the top, into which meat will be cut into pieces (there should be no large veins and bones). The temperature of the product should not be less than two degrees below zero. Otherwise, the equipment may break. The hopper for receiving meat is equipped with an inclined plane, along which the product slides to the gripping auger (or a whole system of augers). They feed the pieces to the cutting mechanism of the meat grinder, which consists of fixed grates and moving sharp knives.
All tops have a similar design, but the quality of grinding is different for any model. From this, to a greater extent, the processing of meat depends. Production technology in many food processing plants must include the use of reliable, expensive grinding equipment. All parts of the top must be new, cutting tools sharpened, and the surface of the body treated to facilitate cleaning of the device. Modern industrial meat grinders are installed on special adjustable vibration mounts that do not have a base from the foundation.
Classification
Meat grinder can be of different types:
- combined;
- for frozen meat;
- for fresh meat.
Also, industrial meat grinders are distinguished by the method of feeding the auger:
- with forced feed of raw materials (due to several rotating screws in the form of a spiral);
- without forcing product into the cylinder.
Uniform operation of the top is achieved by a feeding mechanism, which makes it possible to include equipment in production lines and greatly simplifies the loading process. Among these, industrial meat grinders "FBL-16L" or "FBL-200" can be distinguished.
Quality equipment from world famous brands
Meat grinder, the price of which depends on many factors (manufacturing country, design features and productivity), is actively used in domestic production. Austrian and German machines of the following companies are distinguished by high productivity:
- "Weasel";
- Foodlogistic;
- "Freund";
- Wolfe;
- Kiliya.
Besides this, one of the main requirements for a top is the advantage of cutting forces over crushing forces. Meat grinders from other companies are also in high demand:
- Czech Nerkon;
- Spanish "Mainca";
- Slovak "PSS Svidinik" and "PGS Plus";
- Polish "VV Firm" and "Revik".
Frozen meat processing
For quick and clean grinding of any kindmeat in frozen form, pre-processed on a band saw, a grinder for frozen meat is used in the food industry. This equipment, for which only the latest technologies and modern developments are used, is indispensable for processing at meat processing plants of large and medium capacity. Meat grinders, characterized by reliability and quality, allow you to get the best raw materials without damage and deformation.
Using the built-in type lifter, the frozen meat is loaded into a special hopper, and then sent to the cutting auger through two feeding augers. Depending on the type of cutting device, a certain structure of minced meat is obtained.
Meat grinder options and benefits
The grinder for meat, designed for both frozen and fresh raw materials, consists of a built-in hydraulic lift, feed augers, trimming device, and mixing blades. In addition, it is possible to increase or decrease the volume of the hopper into which the meat is loaded.
The advantages of the equipment in question include:
- reinforced screw drive (for feeding raw materials);
- minimum machine maintenance costs;
- Augers of a certain shape are specially reinforced for working with frozen meat;
- easy operation and maintenance;
- possibility to install additional auxiliary devices: hydraulic lift, trimmer.
Combined tops
To grind pork or beef skin, for frozen blocks, a combined type meat grinder is used. Frozen pieces are crushed into smaller pieces using a feeding auger, and then sent to a cutting device. The design of the cutting head in combined meat grinders differs significantly from the tool in standard tops. This minimizes the impact on the meat during the chopping process, resulting in a high quality product.
The combined meat grinder, the price of which starts from 300,000 rubles, requires minimal maintenance due to the thoughtful design of all machine components. Control over the grinding process is carried out using a color touch screen: the rotation speed of the augers is set. It is also possible to view the history of all operations for a certain period of time, all errors are reported by the built-in protection system.
Features of combined equipment
To facilitate the assembly and disassembly of the machine, the meat grinder is supplied with: a trolley and a beam crane. With these simple tools, a meat grinder can be assembled by any food factory worker. The combined meat grinder is capable of grinding any raw material, the temperature of which is not lower than -25 degrees. It is possible to install a finishing device, all control is carried out through a touch screen, and thanks to the equipment of the top with auxiliary systemsminimum cost for service and maintenance.
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