Charcoal. Charcoal production: equipment

2024 Author: Howard Calhoun | [email protected]. Last modified: 2023-12-17 10:16

At the present stage, charcoal, namely its production, can bring a fairly high profit. This is a very promising branch of the business sphere. In the world in the first place are those manufacturers who were able to reorient their work to the use of materials that do not pollute the environment. In addition, the mass transition to charcoal is associated with the emergence of demand for it. And this, in turn, is due to its low price - from 16 rubles. per kilogram. Therefore, it is worth trying to occupy this niche in the market and start making good profits.

The first stage in the organization of entrepreneurial business

First of all, you need to draw up a project. The business plan should be based on market research and collected data. It is necessary to figure out who will use the products you produce, and it is also worth determining the level at which the demand is. In the event that the number of consumers allows you to hope for a stable income, you should proceed to the next stage.

Searching for suppliers and analyzing the level of competitiveness

Charcoal production must be accompanied by an uninterrupted supply of raw materials. Therefore, it is necessary to find suppliers. The best option would be to form an enterprise in the place next to which the raw material base is located. In this case, transportation costs will be minimized. At the moment when the first two issues are resolved, you will need to turn your attention to competitors. To establish the production of charcoal, you will need to form a cost for services and products. Only then will you be able to formulate a definite proposal.

It is necessary to form strategies correctly

Advertising campaign will not be superfluous. It is necessary to inform customers and suppliers that a new enterprise has started to operate. The profitability of a charcoal-based business depends on the right market strategy. To organize such a business does not require huge investments. Therefore, in the case of skillful management, profits can be made in the first months of active work.

Powerful equipment is not worth buying right away

In order to open your own enterprise, you do not need to rebuild large technological premises at the initial stage. You do not need to immediately purchase a large amount of equipment. The installation, with which you can get charcoal in the amount of 40 tons per month, will cost 300 thousandrubles. This equipment can be serviced by a team of 2 people.

If the business develops successfully, then in the future it is possible to expand production, find new employees and purchase new, more powerful installations.

Acquisition of production line

How to make charcoal? A special place in its production is occupied by equipment. It can be divided into several types: auxiliary, mobile and stationary. Environmental safety is the main requirement. Equipment must be purchased in such a way that will not cause any harm to the environment. However, it should be noted that charcoal plants in most cases are oriented towards waste-free production. Therefore, there will be no problems with the requirement for environmental safety. All waste and gases will simply burn along with the fuel.

Mobile installations

A charcoal stove can weigh from 6 to 80 tons. Relatively small installations can be transferred from one area to another. In some situations, this can be quite convenient, since you do not need to regularly deliver raw materials to certain areas. In addition, this type of equipment can be assembled and disassembled in a few hours. In normal weather, they are able to work in open areas without any problems. In order to purchase large installations, it is first necessary to organize a dry covered room in which it will be possible to store raw materials andproduced product.

Do I need to buy additional equipment?

Charcoal ovens do not require skilled maintenance. Therefore, the entrepreneur will not need to hire people who have any skills and specialization. Along with the installation, packaging machines, equipment for sawing wood, scales for weighing not only raw materials, but also finished products may be required as additional equipment. But it should be understood that auxiliary machines are very rarely needed at the initial stage of production. However, at a time when the production of charcoal will take place on a larger scale, additional installations will not be superfluous. With the help of them, the entrepreneur will be able to optimize the work.

Advantage of Entrepreneurship

What else do you need to know to organize such a business? Charcoal, namely its production, has another important advantage. Such entrepreneurial activity will be accompanied by state benefits. This is due to the fact that the government encourages those enterprises that are environmentally friendly and waste-free. Thus, the state, as it were, stimulates entrepreneurs who care about the environment.

Benefits can manifest themselves in the form of loyal taxation. Also, at the present stage, various state programs are constantly being formed, which are designed to help small and medium-sized businesses. The production of such products, as well as theirimplementation can be an excellent option for those people who want to start a business, but do not have a sufficiently large start-up capital.

What can be used as source material?

Firewood can act as a raw material for production. You can use a variety of wood species, obtaining, respectively, different types of finished products. In order to cook food, it is worth using charcoal from fruit trees. They do not contain resins or any other substances that could make food unfit for consumption. The highest quality will be considered the charcoal, which was used in the creation of birch. There are no impurities in this wood. In addition, it is characterized by a low level of ash content and humidity. Accordingly, there is practically no smoke during combustion. However, the specific heat transfer is at a fairly high level.

Biological fuel can be used not only in everyday life, but also in the metallurgical industry. With the help of coal, cast iron is obtained, which is characterized by a large number of unique properties. This product cannot be obtained if other fuels are used.

Charcoal can also be obtained from sawdust, bark, cake, straw and many other agricultural wastes. However, the quality of such products will be at a low level. In order to kindle home stoves, you can use just such charcoal. Its price is not too high, which is decisivefactor.

How are products made?

Charcoal production technology has been developed for a long time. She has improved over a long period of time. In connection with the many years of experience of its predecessors, it was possible to make it better. The production process should begin with the loading of raw materials into specialized equipment chambers. It is in them that the formation of the products we need will begin.

After the loading was successful, a fire should be lit in the firebox compartment. At the same time, the temperature must be brought to the level necessary for the activity. From this moment, the pyrolysis process will begin in the chamber in which the raw material is located. In other words, wood will be burned without the participation of oxygen. In this case, all those combustion products that will be released are redirected to the furnace. They help to keep the temperature at a certain level.

After the pyrolysis is completed, the charcoal must be pulled out of the chamber and laid out on special grates. On them, the product should be until it is completely cooled. After that, it is necessary to pack the charcoal.

What are the nuances to consider?

As you can see from all of the above, the production of this type of fuel is not difficult. However, it should be understood that there are some tricks. It is necessary to observe a certain pyrolysis time. Otherwise, the finished product will be damaged. In the event that the raw material is underexposed,the output will be a product with too high humidity or a large amount of impurities. If the wood is overexposed, then nothing will be obtained at the end, since the original material will completely burn out.

No need to load several types of wood into one chamber at once. Each variety requires a certain amount of time required for pyrolysis. Firewood formed from non-valuable wood species can be used as fuel for stoves. You can also use coal, peat and other fossil fuels. It is possible to reorient the operation of the installation to gas. However, in this situation, it will be necessary to regularly fill the cylinders or install a gas pipeline. In addition, the use of gas will greatly increase the danger of the entire production as a whole.

What expenses should you be prepared for?

In order to organize your own business, you will have to spend about 500 thousand rubles. This amount includes the purchase of equipment (300 thousand rubles), the registration of an enterprise (LLC), the purchase of additional tools, payments to suppliers, rent of premises, and more.

Conclusion

With all the benefits listed above, the risks are minimal. And in order to avoid them altogether, it will be necessary to carefully analyze and think over the production of charcoal. Only in the case of a careful approach to the organization of entrepreneurial activity can a home business be turned into a large enterprise in a few years,whose activity is the production of biofuels. You just need to move forward and achieve your goals.