Slaughter equipment: description, specifications and reviews

2024 Author: Howard Calhoun | [email protected]. Last modified: 2023-12-17 10:16

Slaughtering and further processing of the resulting meat is a complex and multi-stage process. The technologies provide for the use of specialized equipment, which includes units for cooling, storing and preserving carcasses. Modern devices and processing lines allow organizing practically waste-free production with the utilization of by-products. As a rule, equipment for slaughtering livestock is used to complete individual premises. But recently, modular workshops have also gained popularity, in which technical equipment is already provided for with the necessary units for slaughter. These facilities are slaughterhouses with high functionality and cost minimization.

Stun equipment

Special boxes are used for stunning. As a rule, they are designed to work with pigs. Stainless steel is used as the construction material. The standard dimensions of such boxes are as follows: 162 cm long, 175 cm high and 75 cm wide. Such equipment for slaughtering pigs has a mass of not more than 200 kg, allowingstun individuals weighing up to 140 kg. Boxing work is performed according to the following scheme:

• Pigs are brought in for slaughter, after which the lid is closed.
• Special tongs are used to stun.
• The lever box is released from the lock.
• The carcass automatically goes from boxing to slaughter.

The advantages of such models for stunning include undemanding maintenance. Of course, after each event, a thorough cleaning should be carried out, but due to the simple design, these actions do not cause any particular problems. After the stunning operation, another type of pig slaughtering equipment is used. In particular, technical means for the primary processing of livestock can be used.

Primary Processing Shops

Small meat processing plants usually can't afford to supply full-fledged units designed to perform each processing cycle with high productivity. In such cases, the primary processing complex becomes the best option. As a rule, machines are concentrated in such complexes, through which a mini-slaughterhouse is organized. Equipment of this type allows for a complete processing cycle. Again, the function of machines is implemented with the expectation of minimizing costs using zero-waste technologies. In other words, the enterprise disposes of all secondary products. From the transition to such capacities, many are stopped by low productivity andunsatisfactory functionality. But this does not apply to modern lines. Firstly, the presence of automatic devices and machine tools accelerates the pace of processing. Secondly, slaughterhouses are supplied with different types of equipment, which should be considered separately.

Mini-slaughter equipment

Several types of equipment are included in the equipment of processing complexes. In fact, each machine is a small line, performing strictly its function of processing. For example, the equipment for the cattle slaughterhouse in the integrated processing system is represented by the following machines:

• Stun compartment with head trap and feeder.
• Lift type skinner with drum.
• Intestinal base with gut receptacle.
• Lift for quartering.
• Device for placing carcasses on overhead rails.
• Travel scales.
• Cooling tunnel.
• Weight (usually supplied as an option).
• Band saw.

Of course, the package may include other units, but in this case, a standard set of primary processing tools is considered. It is important to note the similarity of the line with industrial slaughterhouses. Even in the minimum configuration, the equipment for the KRS slaughterhouse allows you to perform not only basic operations, but also auxiliary procedures - for example, those associated with the same waste processing.

Characteristics of the KRS complex

Modular line can bedesigned to work with varying degrees of productivity, allowing you to slaughter livestock at an average speed of up to 5 heads per hour. Such a KRS complex will have the following characteristics:

• Weight - 14 tons.
• Dimensions - 1220x244x554 cm.
• Network requirements - 380 V when connected with a dry contact.
• Power consumption in summer is 24 kWh.
• Power consumption in winter is 28 kWh.
• Water pressure - minimum level 2 atm.
• Connecting size of the sewer drain - 11 cm.

Modular complexes are formed from the same components as traditional meat processing plants. Modern equipment for slaughtering and primary processing is closely related to apparatus and devices for removing skins and entrails. These are high-tech machines that are equipped with auto-correction sensors, reliable scales and other useful options.

Technical support for slaughterhouses

As a rule, there are four departments in which operations for stunning, slaughter and further processing of meat and waste are carried out. The main compartment includes the already mentioned stunning box, the slaughterhouse equipment itself, the electrical stunning device, and the scalding vat. This is followed by a site where intestinal waste is processed. Its equipment includes units for intestinal extraction and a technological table. Some enterprises also provide departments in which feed is cooked. Special vats, trolleys, the same technological table and digesters are installed here.

Fat is possible at almost every stage of processing. Various devices may be provided for its collection, but the most effective solution would be to organize a fat rendering department with appropriate machines. It is worth noting that slaughterhouse equipment, divided into several compartments, lasts longer and requires less maintenance time. But in practice it is possible to achieve these advantages only under the condition of rational zoning of space at the enterprise.

Feedback from slaughter equipment owners

Usually reviews of cars from famous manufacturers are favorable. Equipment owners note high functionality, durability and performance. By the way, modern models are completely supplied with all kinds of electronic systems and automated devices. Such equipment for slaughtering livestock undoubtedly increases the speed of work and quality, but in the event of a breakdown, you will have to prepare a serious amount for repair work. And yet, users of such lines talk about the convenience of using specialized technological equipment. But it is expensive and requires a more careful approach to content.

Modular workshop reviews

Complete lines have the advantages of compactness, optimization of processing processes and in some cases economical operation. However, according to the owners of modularworkshops, slaughterhouse equipment is closely related to each other and if one device breaks down, the whole cycle stops. However, such phenomena depend on the equipment and configuration of a particular mini-slaughterhouse. In addition, such risks are covered by the mobility of blocks and the rational use of space. If we talk about the cost, then in some cases it exceeds the cost of equipping a conventional workshop.

How much does the equipment cost?

The price corridor is quite extensive, since the equipment itself is diverse. The lowest level is represented by individual devices and fixtures. This is the initial equipment for slaughtering livestock, the price of which can be 30-50 thousand rubles. If we talk about additional devices in the form of hooks and cleaners, then they are estimated at 5-10 thousand rubles.

Obviously, modular slaughter lines are valued at high prices. In the middle range, we can talk about 2-3 million rubles. However, it all depends on the configuration, additional devices, functionality and performance of the mini-workshop. For example, automatic equipment for slaughter is considered the most expensive - in this case, prices increase to 3-3.5 million rubles. for one workshop.

Conclusion

As noted by meat producers, as well as entrepreneurs whose activities are related to this area, the technical organization of slaughter does not present any particular difficulties. The main thing is to determine the specific tasks of the enterprise, find a suitable room and calculate the communication support for the line. Difficulties may arise due to the unprofitabilitybusiness. It is important to take into account not only the equipment for the slaughterhouse, but also the products that will be produced with its help. It is not for nothing that many manufacturers note the importance of waste-free enterprises. If you correctly calculate the capacity of the slaughterhouse, the range of possible operations and organize the conditions for the proper storage of raw materials, then the probability of success of such a business will increase significantly. But these issues should be considered before any investment is made in equipment, be it single machines or a complete modular line.