Front pallet racks: specifications

2024 Author: Howard Calhoun | [email protected]. Last modified: 2023-12-17 10:16

Many different designs are used to place goods in warehouses. One of them is frontal pallet racks. Their design is presented in the form of a system for storing goods on conventional pallets. Since the products are easily transformed, they can be used to store large and small items without pallets. Designs are indispensable in warehouses.

Many cargoes require special storage areas so that they do not deteriorate from various influences. That's what pallet racks are for. They are placed in warehouses in accordance with convenience and safety, so that unloading is carried out quickly.

Concept

For ease of transportation and movement, goods are stored and fixed with straps on wooden pallets. Then they are placed for storage in a warehouse. Racks are multi-level structures that are assembled from components of frames and beams.

Shelving can be up to 12 meters high. The length is determined by the number of sections. They are distributed in 1 or more lines. You can also performcollection of straight and angular structures. The bearing surface includes 2 or more beams. They put pallets with cargo. Crates, boxes and barrels are also placed on pallets. Manufacturers produce various pallet racks.

Package

The products have a very simple design: they consist of frames and beams. They are made quickly enough and spend a little time on installation. The racks have vertical frames and horizontal beams of different lengths. The package includes clamps that protect structures from falling. The racks have a high load-bearing capacity.

Domestic products are no worse in quality than European ones. Galvanized steel is not a sign of unreliable products. S350 steel is used for high-quality racks, beams are made of St3ps steel.

Use area

Front pallet racks apply:

• in small warehouses and large enterprises;
• on wholesale bases;
• in the trading floors of stores;
• in production shops;
• in warehouses for storing chilled or frozen products.

Thanks to such products indoors, order is maintained that meets safety requirements.

Features

Collapsible front-view products are installed from separate parts. One line will be or two - depends on the type and area of products. The number of tiers and cells is set as needed.

The system consists of:

• Ram,including galvanized racks. The parts are fastened with riveted and bolted elements.
• Beams made of metal profile with hooks. Fastening is provided with the help of special clamps.

Using different sizes of vertical frames, it will be possible to adjust the racks based on the desired depth and height. The length of the section and load is determined by the length of the frame. To ensure that the load on the front pallet racks is appropriate, special tables are used in the calculations.

Types of racks

Products are island, which provide a load on 2 sides. There are also wall shelving. All designs are divided into 4 types:

• Narrow-passage, because there is 1.5–2 meters between them. This saves warehouse space. The product is used when it is possible to install high racks, with a rich turnover of goods. The disadvantages include the need to use expensive equipment for warehousing. And all this increases the turnover.
• Broadly conductive. The distance between them is within 2.5–3.5 meters. The product is considered more affordable and easy to install. Each item is free to access. These front pallet racks are not space efficient as they take up about 40% of the space.
• Double deep. The product is obtained using shifted structures. This is necessary to increase the usable area, due to the increase in the density of the arrangement. But in this case, you needstacker or loader. Such racks are used when the wide-aisle option does not allow providing the warehouse with the necessary usable area.
• Mobile racks mounted on special mobile devices. They move along the rails with the help of an electric drive. For mobile structures, additional expenses for electricity and the installation of a security system are required.

Benefits

Front loading pallet racking has the following advantages:

• A wide range of constructs differing in load, quantity and parameters of placed products.
• Products are freely accessible, no need to move pallets to get the right pallet.
• Use different types of pallets.

• Can be used to store small items.
• Accountable by labeling storage locations.
• Products are placed in different rooms.
• You can fill in the designs completely.

Pallet front rack for storage space is one of the most popular and practical. It is perfect for long-term storage of goods.

But designs also have disadvantages:

• It is necessary to equip a wide passage between the racks, which reduces the usable area by 30-40%.
• Additional energy costs as the structures are electrically driven (mobile shelving).

Features

Distinctivefeatures have frontal pallet racks. Their specifications are as follows:

• Material - rolled steel.
• Stand width - 70, 90, 110, 130 mm.
• Frame coating - galvanized polymer.
• Step pitch - 50 mm.
• Frame depth – 800, 1000, 1100 mm.
• Height – 2, 2–14 m.
• Types of fastening - hook-on, hardwareless.
• Load – 4000–25000 kg.
• The length of the rack beams is 1000–3600 mm.

Part sizes

Manufacturers create different frontal pallet racks. Part sizes may vary. Products are selected based on the area of \u200b\u200bthe room, the weight of the goods, and the types of equipment. Frames are produced in sizes 70, 90, 110, 130 mm. Each design has its own load limit. The load capacity depends on the number of tiers.

Beams are considered an important part of the product. They come in 6 types, differing in the height of the cross section of the profile. The longer the section, the lower the load capacity. Each room has its own front pallet racks. The photos presented in the article show what these designs look like.

Shelving selection

It is necessary to purchase designs suitable for specific parameters based on the following recommendations:

First, you should decide on the load, which will determine the weight of products and goods. By this parameter, you can determine the dimensions of the racks and beams

• Needtake into account the structural details of the traverse - they must have a load endurance. The weight of the goods must be equal not only to the strength of the beams, pallets, shelves, frames must be resistant. The type of rack depends on the load capacity of the cell: frame, pallet or shelf.
• It is necessary to determine the parameters of the cell, which should be suitable for the size of the stored cargo. Pipes need cantilevers and boxes need square shelving.

At the end, you need to double-check all the selection parameters, increasing the calculated load by 25%. The margin of safety is necessary to increase the service life, with maximum loads the rack will last about 6 months.