Mini brick factory. Brick Making Equipment

2024 Author: Howard Calhoun | [email protected]. Last modified: 2023-12-17 10:16

The idea of a mini-brick factory is very relevant for those who decide to start their own business. After all, it will not be difficult to equip such a small farm. Almost everyone in the countryside has a separate utility room. And its small area is quite enough for the implementation of such an undertaking. In addition, what you can make a brick from is quite affordable materials.

Benefits

The beauty of such production is that bricks are always required by local residents, neighbors of the countryside. Customers will purchase the product in small packages to use in home garden construction and minor repairs. It will not be necessary to provide and pay for long-distance transportation, which will affect the cost reduction. Consequently, the products will cost less to customers. Land owners almost always have a need for minor construction and repair work, and bricks are the most common material. It has continued to be used for centuries.

Production steps

Before you can make a brick in your small factory, you need tocheck if there is a similar production in the district. If not, the business will pay off quickly enough. Will affect the quality of products. After all, if it is high, consumers will, according to the principle of word of mouth, provide advertising to the production, recommending such bricks to everyone.

Brick production always starts with the preparation of raw materials. In order for the product to be of high quality, it is necessary to carefully select the raw materials. Clay is cleaned of impurities, it is crushed, and then mixed in a mixer with water. After the product is transported to the extruder. The homogeneous mass is divided into separate bricks by cutting mechanisms. Then the product is laid out on pallets, transferred to the warehouse. Products must be dried for some time. Next, the bricks are fired.

It is noteworthy that sometimes clay is mined independently. But often they are bought in production. It is better to go the second way, since in this case the raw materials will be of better quality. Water is used both ordinary and purified.

How to do it well

There are several varieties of these products. Bricks are made of ceramics, silicate, they are facing. For this reason, it is first necessary to decide what the mini-brick factory will produce - what customer needs it will cover. To do this, it is worth carefully analyzing the current situation: which raw materials are the most popular, and which are practically not represented on the market.

Before you make a brick, you need to choose its type. After all, this will depend on the initialraw materials. If silicate brick is produced, then quartz sand with lime will act as a raw material. If there is not enough facing bricks in the area, it is worth thinking about the production of a hyper-pressed variety. This will require suitable types of clay.

Aggregator

For beginner entrepreneurs, it is recommended to start the arrangement of a mini-brick factory with the choice of the QTJ4-40 aggregator. The thing is that it combines a huge number of important factors. This Chinese-made machine allows you to produce sufficiently high-quality products, its components are reliable. This is a full-fledged analogue of what is produced in other countries, but the price for it is acceptable. At an authorized dealer, it is $3,000 (approximately 208,000 rubles).

Given that most foreign-made machines include Chinese-made components anyway, it just doesn't make sense to overpay for just the name.

The mini brick factory with QTJ4-40 is very energy intensive - it won't consume much energy. After all, the expense is very well organized. In order to serve it, you will need to hire no more than five people per staff. No need to worry about storing large stocks of products. In addition, at such a mini-brick factory, production can be easily adjusted to a wide range of different raw materials. Thanks to this, it is possible to satisfy the market demand for a product in any regions with it. The machine will work in virtually any environment.

Among the units of the plant there is a mechanical press, a molding screw, vibration mechanisms, the oven itself, and a feed drive. At the same time, all nodes are placed quite compactly. The aggregator weighs no more than 1500 kg. Production in this case will be quite environmentally friendly. This type of plant does not pollute the environment. Other than that, the production will not cause any harm to workers.

Assembling the plant by hand is a simple task, and after 45 days from the date of order, it will be possible to start production. But it is necessary to comply with some requirements for the premises in which the plant will be located. High humidity must not be allowed, because this will negatively affect both the equipment and the final product. Do not place the equipment in a place exposed to direct sunlight. The same applies to requirements for the storage of bricks.

The list of requirements is limited to this, and this is a great advantage of organizing just such a business at home.

Types of bricks

With the QTJ4-40 equipment, it becomes possible to produce standard, porous, slotted bricks at home. Also blocks for sidewalks, a tile are made. Productivity when using such a machine will be high: 2000 - 10000 units per hour. It is important to consider that all operations will be automated. Product quality is also controlled automatically. If factors are found that can lead to marriage, production stops on its own.

Raw materials

Bclay with plant impurities, waste from the mining or cement industry can be used as a raw material. Slag dumps, mines are used. Sometimes sawdust is also in demand. In any case, water will be involved in the production. To give special shades of products, a coloring pigment is also kneaded in the raw material.

The choice of raw materials in this case is quite wide, which allows you to equip your mini-factory in any part of the world. Taking into account all the costs, the cost of bricks will remain quite low. This ensures a high demand for the product.

It will not be difficult to scale your business at any stage. All you need is to purchase additional equipment. For example, at any time you can always order a Chinese tunnel oven or purchase a new machine, expanding production. The choice of them on the market is quite large. By purchasing an additional vibroforming machine, you can make the production process even more uninterrupted, expand the range of goods. This is the reason for the popularity of the machine among those who decide to go into the brick business.

Press

The simplest machine for making bricks is a mechanical press for making Lego bricks. It is reliable and does not require electricity to operate. It is easy to place even in the trunk of a car when it comes to a pickup truck. Using a press, you can make 100-150 bricks per hour. This is a great option for those who want to save money and start a business with minimal investment. But importantkeep in mind that technologies will include some nuances. After all, the press force does not exceed two tons, which means that you will need to use a plasticizer. Given this subtlety, the quality of the final product will not be lower than that produced on hydraulic equipment.

Tunnel oven

The process in such a furnace is continuous. It is open on both sides, and firing takes place in the middle. The product entering it on the trolley passes through the firing without stopping. As a result, this allows you to produce a huge number of bricks without stopping between batches.

If you are going to equip your plant using a tunnel kiln, you need to take into account that in this case you will need to conduct electricity to the plant, 200 kW will be enough. You will need to spend on production and fuel. They can be firewood, coal, gas or fuel oil. It will not be difficult to produce whole pallets of bricks in a short time. By the way, one of these fits 420 or 200 units of the product.

Steaming chambers

A valuable addition to the equipment during the production of bricks will be the use of such chambers. They speed up the production cycle several times. If they are not used, the brick becomes strong only 28 days after production, while this equipment allows it to be used already 10 hours after production.

Inclusion in the production cycle of chambers allows the production of whole pallets of bricks much faster.

Paybackbusiness

It should be borne in mind that there are a lot of options for equipment for making bricks today. As a rule, investments pay off already two years after the start of the plant's operation. It is also possible to use leasing to obtain equipment, and then pay for it in installments. There is a lot of equipment and domestic production - it is characterized by moderate prices, high quality. Thus, the novice businessman has a decent selection of options.