Production of decorative stone (as a business)

2024 Author: Howard Calhoun | [email protected]. Last modified: 2023-12-17 10:16

Recently, decorative stone has become in great demand. After all, this material is ideal for interior and exterior decoration of premises and buildings. The main reason for this lies in the low cost and practicality of the material. In addition, today you can buy a decorative stone of any shade and texture. The range of such products is quite large. In addition, the production of decorative stone can bring a good income.

Where to start

How to start the production of decorative stone? A business plan is an important part of any business. The future of the organization depends on how it is drawn up. It is on the basis of this document that the further activities of the enterprise are built. In addition, preliminary planning makes it possible to consider all options for organizing production, calculate risks, and assess how expedient the project is.

In addition, the business plan allows you to determine the amount of initial capital, identify ways to sell finished products, calculate the approximate profit, and so on. Of course, the development of such a documentyou can do it on your own. But if there is no experience, then you should seek help from highly qualified specialists.

Technology and raw materials

To start the production of decorative stone as a business, you need to know what technologies are being used today. As for the components of the solution, for its preparation you will need:

• plasticizers;
• hardening accelerators;
• mineral pigments in various shades;
• fillers;
• cement.

Setting up the production of decorative stone is not so difficult. Indeed, for the manufacture of such material, a fairly simple technology is used. In addition, the work does not require specific equipment and extensive experience. Two technologies can be used to produce facing material: vibrocasting and vibrocompression.

Features of vibration casting

This technology for the production of decorative stone has its own characteristics. Therefore, before choosing a manufacturing method, you should think carefully. Among the advantages of vibrocasting should be highlighted:

• color saturation;
• high surface quality index;
• relatively inexpensive equipment;
• large range.

As for the advantages of vibrocompression, here we should highlight the low cost of finished products, as well as fully mechanized production.

Choose a room

To start the production of artificial decorative stone, you should chooseroom. It is best to choose a building located away from the residential areas of the city, for example, on the outskirts of the village. In this case, the rental value will be significantly lower.

As for the area of the production workshop, this figure should be more than 100 square meters. In addition, separate rooms are required for arranging the staff room, warehouse and drying room. There are no special requirements for the building where the decorative stone will be made. The main thing is that the premises are not in disrepair.

What equipment do you need

The production of decorative stone is simply impossible without special equipment. To start the business you need:

• drying chamber;
• concrete mixer;
• forms;
• vibroconveyor or vibrating table;
• vibrating sieve.

For the manufacture of such a finishing material does not require complex fixtures. You will have to spend no more than 40 thousand rubles on a concrete mixer and a vibrating table.

In addition to the above, for the normal operation of the workshop, you need to purchase shovels, buckets, hammers, spatulas, an electric drill, and so on. The biggest expense item is molds for the production of decorative stone. To start your own business in this area, 6 pieces are required. At the same time, one such form costs about 8 thousand rubles.

To reduce their costs, many manufacturers make their own molds. In addition, this allows you to start manufacturing products of any shape and shape at any time.invoices.

Are personnel required

No less than two workers are required for the normal operation of the production. One of them usually does physical work. His duties include a tray of materials and tools, mixing solutions and loading ready-made finishing material.

As for the second employee, he should be well versed in the technology of manufacturing finishing materials. The specialist must strictly monitor not only the quality of the finished product, but also how the equipment works, whether there are any failures. It is better to hire a former builder or foreman for such a position.

The production of decorative stone can be made more profitable if it is supplemented with the production of foam concrete. In this case, a third worker is required, preferably with the qualification of a technologist. Such an employee will not only develop a recipe, but also establish the entire manufacturing process, control technological moments.

Cost calculation

The production of decorative stone is not a complicated process, but it requires certain costs for raw materials. To make 1 square meter of finishing material you will need:

• 6 kilograms of cement - 35 rubles;
• 19 kilograms of sand - 15 rubles;
• 0.06 kilograms of plasticizer - 2.5 rubles;
• 0, 15 kilograms of pigment - 9 rubles;
• depreciation of 6 forms - 6 rubles;
• electricity costs - 0.2 rubles;
• transport costs - 5 rubles.

The figure is significantlyincreases when using ready-made mixtures from other manufacturers. As a result, for the manufacture of a square meter of finishing material, 72.2 rubles are needed. But that's just the cost. The average cost of the material on the market will be at least 650 rubles. To increase profits, you can start the production of bricks, as well as offer decorative stone laying services to customers.

Costs of a medium-sized enterprise

Usually large enterprises do not buy mixture for the production of decorative stone. They make it themselves. As a result, the costs are:

• manual inventory - from 8 to 12 thousand rubles;
• desk workers - up to 10 thousand rubles;
• electric drill - up to 5 thousand rubles;
• vibrating table - from 30 to 70 thousand rubles;
• monthly rent - from 10 to 20 thousand rubles.

To increase the range of their products and offer regular customers new textures of facing material, such enterprises must use at least 10 different forms. At the same time, the cost of each can be from 4 to 7 thousand rubles. A similar project pays off within a year. In general, starting a business in this area requires at least 300 thousand rubles.

Advertising and marketing

Dry mix for the production of decorative stone is very convenient for making facing material at home. However, for a medium-sized enterprise, this option is notfits. The purchase of individual components of the solutions can save a lot. And to increase profits and attract customers, you need well-designed advertising and reliable points of sale.

After the start of production, you can place ads on the Internet and in the media. Advertising must be effective and visible. If necessary, you can distribute brochures and leaflets right on the street or distribute them to mailboxes.

It is best to sell finished products on your own, without resorting to intermediaries seeking to purchase a quality product and resell it for a certain percentage. This will keep the cost of decorative stone within retail prices.

Most often, such a finishing material is purchased by designers, architects and companies involved in the construction and renovation of buildings. If the production of decorative stone is fully established, then you can take part in various exhibitions. Do not miss events related to the construction industry. This will make it possible to conclude more profitable deals for the supply of large quantities of decorative stone.

Is it possible to succeed

The production of decorative stone is a fairly simple but profitable process. With the proper preparation of a business plan and its observance, you can create a medium-sized enterprise. This will significantly increase your income. In addition, such production pays off within a year with properly conducted advertisingstock. With the necessary initial capital, the production of decorative stone is a profitable and promising business. The most important thing is the creation of a reliable market for the sale of finished products, as well as the production of high quality material. Without these components, it is difficult to succeed in such an industry.