2024 Author: Howard Calhoun | [email protected]. Last modified: 2023-12-17 10:16
Modern production is so automated that in order to, say, produce vehicles, toy cars, vacuum cleaners, kitchen utensils and others, just press a button and the creation process is activated. Have you ever wondered how this miraculous technique works? The correct operation and safety of the automatic equipment-designer is ensured by every detail that is included in its package: bolts, nuts, bushings, couplings, etc. All these components are the result of the hard work of a turner - a person on whose work scientific and technological progress depends in general.
Profession turner
A turner is a specialist who is engaged in the machining of parts from a variety of hard materials (metal, plastic, wood, etc.) through mastering the skills of working on a lathe.
The word "turner" itself has Proto-Slavic roots and in translation means "to sharpen", "turning". If you look, the beginnings of this profession appeared in deepantiquity, when people realized that any material can be used to make the necessary detail.
A turning specialist works on machines that, depending on the type of material used, are metalworking and woodworking.
Based on the fact that lathes come in different types, and the work that can be done on them is different, there are several specializations:
- carousel turner;
- windshield turner;
- revolver turner;
- turner-grinder;
- turner-borer;
- milling turner;
- Turner wagon.
It is worth noting that the duties of a turner include not only working on machines, but also with workpieces, choosing the best and culling them, preparing the workplace and cleaning it after the completion of the labor process.
A carousel turner is a
The engineering industry cannot imagine its existence without such a specialist as a carousel turner. He specializes in the manufacture of objects of cylindrical and conical shape, on the surface of which there are various holes, grooves, one or another type of thread. Such a specialist works on a carousel machine operating from high voltage. The unit contains metal parts that are hot and rotate quickly. Therefore, special attention is paid to compliance with safety regulations.
Working principle: the processing of a part is carried out through the interaction of a rotating workpiece and cutting tools that move with a givenspeed mode at the appropriate angle.
The carousel turner is a specialist whose duties include:
- processing of complex workpieces on specialized equipment;
- high precision turning;
- hole boring;
- turning cylindrical or cone shaped surfaces using multiple cutting tools;
- cutting different types of threads;
- machining blanks in a plasma-mechanical way;
- treatment of rolled wheels of one-piece type according to clearly defined dimensions after break-in.
Lobovik
Lobovik turner - who is it? Such a specialist works on turning and frontal machine equipment. The duties of the windshield operator include the processing of hulls and semi-finished parts. Heat-resistant metals (titanium, stainless steel) are used in the work. Such specialists are indispensable in aviation production.
Revolver Turner
A turret turner is a worker servicing turret lathes and specializing in the processing of parts of various levels of complexity, depending on the level of professionalism. Processing involves the use of cutting tools and various fixtures.
What does a revolver do? It cuts external and internal threads of various shapes (two-start, rectangular, semicircular, sawtooth, single-start, trapezoidal); makes complete processing of screws for micrometers; cuts,drills, bores and cuts threads for caliper nuts with a thread length of more than 50 mm; processes discs for universal chucks of metalworking machines; grinds and bores bunks and ball joints with a radius of more than 100 mm according to the template; processes cylindrical gears of various diameters and bearing shields.
Features of the profession of a turner-borer
Turner-borer is an important person in the enterprise. Its main task is the processing of elements - blanks, from which various parts are subsequently assembled. The raw material can be wood, metal, organic glass, plastic, etc.
The specialist determines the cutting speed and depth of the parts. A certain cutting tool is selected depending on the individual characteristics (properties) of the raw material and the parameters of the cutter. The borer fixes the part and starts processing it. The output should be a blank, the dimensions of which fully comply with the specified parameters indicated on the drawing and in the terms of reference. Only in this case, the work of a turner-borer is considered productive and efficient, and otherwise it is useless work.
In his work, the boring worker uses not only the machine mechanism, but also measuring tools of a complex type. The latter include indicators, micrometers.
Another variety
A turner working on a milling machine is a milling machine. It processes hard type materials (metal, wood, etc.)through the use of a cutter. In the production process at any plant or enterprise, this worker plays a key role.
Tasks performed by a turner:
- operations related to the processing of parts according to the ordered parameters;
- systematic control over the operation of machine tool equipment;
- reconfiguring the machine to produce other products.
Profession benefits
1. Demand. To date, there is a shortage of specialists in the profession of "turner", which creates a high demand for turning specialists among employers.
2. Turner is a highly paid job. The reason is the demand, difficult working conditions. In addition, the specialist himself can control his salary. As a rule, the piecework method of remuneration is used, which allows you to earn as much as you need.
3. Realization of creative potential. The profession of a turner is ideal for creative people, because it allows you to express yourself from the creative side as much as possible. The labor process, which consists in the processing of blanks and parts of various types, is compared with art.
Disadvantages of the profession
1. Difficult working conditions. First of all, this concerns the complex device of turning equipment, the work with which requires exceptional compliance with safety regulations. Also, the result of any labor process on the unit is production waste: hot metal shavings, sawdust and otherSubstances that come into contact with the skin will cause burns or injury. In addition, for safety reasons, the turner must work in special clothes made of dense fabric, which he has to wear in both hot and cold weather.
2. Monotone. Manifested in the monotony of the workflow, performing the same actions regularly.
3. There is no opportunity for career growth. Turner is a job that does not imply any big career ups. However, systematic professional development and professional development is essential. To some extent, this disadvantage is compensated by good wages.
What should a turner be like?
The future turner should understand that he chose an interesting profession, but not an easy one. The turner spends most of the working day standing on his feet in a relatively uncomfortable position, so the first thing a turner should have is good he alth and physical endurance.
Besides this, a turner should also have a number of personal characteristics, including:
- neatness;
- ability to concentrate;
- focus;
- responsibility;
- developed imagination in space;
- the ability to visually-effectively think;
- technical mindset;
- developed ability to measure and size "by eye";
- diligence and diligence;
- excerpt;
- perseverance.
What professional skills and knowledge are needed to take this position
Turner is a professiontechnical speci alty, requiring knowledge of physical laws, features of the chemical composition of processed metal structures and parts. He manufactures parts according to precisely designed and specified parameters in the drawings, so all turning specialists are distinguished by their unique ability to read drawings. The turner must know the device of the machine on which he works, the properties of the materials used.
The ability to plan the turning process is also one of the key requirements.
Medical contraindications
The work of a turner is categorically contraindicated for people suffering from diseases of the musculoskeletal system, cardiovascular and nervous systems, visual and hearing apparatus.
Where to study?
There are two ways to become a turner:
- finish a secondary specialized institution, which is available in the cities of the Russian Federation;
- get a job as an assistant to a professional turner, who will be a teacher-mentor.
But still, the priority is the first way to get a profession, which involves completing a full course of study on the basis of specialized technical schools and colleges.
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