Recycling plastic bottles as a business. Plastic Bottle Recycling Equipment

2024 Author: Howard Calhoun | [email protected]. Last modified: 2023-12-17 10:16

Plastic bottles have become convenient for transporting and storing liquids. Glass containers are now rarely used. After use, plastic products are usually thrown away. A lot of this rubbish accumulates every day. This raises the question of whether plastic bottles can be recycled. Equipment designed for such work can be used to establish a profitable business.

Benefits

Now there are many business ideas that improve the lives of the population. If bottle recycling becomes popular among people, then it will be possible to create a permanent source of income. In our country, few people are engaged in such activities, so there is a possibility of profitability.

Benefits include:

• The ratio of profit and revenue will be approximately 25%, which is more compared to other areas.
• Entrepreneur doing recyclingbottles, is respected by the residents. This guarantees some support from them.
• Now environmental projects are supported by the government and local authorities.
• There are companies that want to be responsible for protecting the environment. But since this is not their main focus, they choose to invest in such projects.

Flaws

But such a business also has disadvantages that new entrepreneurs may face:

Difficulty of opening. Since this area is regulated by legislation, paperwork can be difficult. It is necessary to obtain many permits from various organizations. As a result, everything takes about 8 months, which is a lot compared to other types of business

• There is no constant supply of raw materials. But it is necessary for the continuous operation of production. Also, not everyone understands where to sell products.
• Need manual labor. It requires a large number of employees, each of which will perform its work. Only then will the activity become effective.

Business demand

There are several reasons to understand that such a business is very promising. These include:

• Low competition.
• Availability of raw materials.
• Easy workflow.
• Environmental factors.

Because these plants improve the environment, they are supported by the government and conservation communities. No matter how profitable it is, the business must be organized competently. You will need to rent or buy space. You also need to formalize your case.

Technology

Professional plastic bottle recycling equipment must be purchased. The technology is the following work:

• Products are being collected.
• Whatever the equipment for recycling plastic bottles, sorting is a must. It is done by class. Usually products are divided into unpainted and painted. They are processed separately. A special group are bottles based on PVC, which require a special procedure.

• Then manual removal of rubber, paper, metal is performed.
• Then the bottles are squeezed. When they are pressed, they are loaded onto a container recycling line.
• The result is flaked flex. Flex is a raw material for the production of such bottles or chemical fibers. Many goods are produced from it - packaging tapes, paving slabs, films.

Labels and caps are automatically removed during recycling and bottles are crushed. The fragments are added to a special cauldron, where various elements are washed off with water. Then the plastic is cleaned and dried. Store it in a special bunker. All this is done by plastic bottle recycling equipment.

Each stage of production is considered important. They are performed by different employees. Responsibilitiesdistributed among employees according to their qualifications. Only then will the whole process be carried out with high quality.

Equipment

You can use 2 options for organizing a business:

• Mobile processing plant is placed in a truck. This idea is more suitable when you plan to serve multiple cities.
• Rent of a building for a workshop. Equipment for the processing of plastic bottles (complete line) has a cost of about 3-4 million rubles.

Both options for organizing a business are in demand. You will need the following plastic bottle recycling equipment:

• Belt conveyors.
• Rotary machine.
• "Crusher" - equipment for processing plastic bottles into pellets.
• Screw conveyor.
• Steam boiler.
• Polishing machine.
• Dryer water separator.
• Air dryer.
• Storage bins.

Each device is important to the production process. It can be purchased separately or as a complete set. If you purchase equipment for the processing of plastic bottles in the form of a mobile plant, its price is approximately 5-6 million rubles. For a stationary view, a large area is required - over 2,000 square meters. m. It is better to establish a business in abandoned factories and warehouses on the edge of the city. Then the cost of the premises will not be high.

If you buy a piece of land, build a hangar, thenIt will be profitable recycling of plastic bottles as a business. The equipment will produce not only flex, but also fiber, which increases profits and profitability. This requires larger investments, so a novice entrepreneur should do this after paying off the initial contributions to his business.

Is a home business possible?

It is unlikely that plastic bottles can be recycled at home. This equipment takes up a lot of space. But a separate room is perfect for this. The best choice would be a mobile installation. Although it costs more, it can be easily installed indoors.

It is enough to install the equipment, connect the sewerage to eliminate waste, connect the power supply. The lines are usually 6-10 meters in size. With such indicators, it will be possible to place equipment for processing plastic bottles at home, if the area of \u200b\u200bthe room allows. Such equipment does not take up much space, and also consumes a minimum amount of electricity.

Obtaining raw materials

For a business to be successful, it is better to open a factory in a big city so that transportation costs are small. Although bottles are a light commodity, they take up a lot of space. Because of this, long-distance transportation lowers profitability. The location may be equidistant from several cities.

Assembly of raw materials is carried out manually at landfills that exist throughout the country. Bottles are put into bags and then pressed,and then delivered to the factory. You can also search for raw materials using the Internet. Now there are many sites where there are advertisements for the sale and purchase of bottles. The main task will be to offer favorable conditions compared to competitors. Services function like auctions.

It is possible to find a direct supplier of waste in the form of PET bottles. This is usually the most cost effective option. We need to find companies that produce a lot of such waste. These are offices where various drinks are provided to employees free of charge. There, the degree of consumption is quite high.

Costs

To organize such a business, many employees are needed, since many actions are performed by manual labor. The minimum number of employees is 10 people. Their average salary is 20 thousand rubles. The cost of the motivation system should be taken into account, since it increases labor productivity.

During the calculations, it must be taken into account that the schedule must be in shifts. It will take about 15 thousand rubles to purchase a ton of bottles with transport costs. The purchase price is determined not only by the manufacturer, but also by the type of raw material. For example, brown plastic is considered the most affordable, but it is used only in some areas.

Transparent plastic is considered more expensive. The costs should include the cost of electricity and water consumption. The price of 1 ton of products can be in the range of 40-90 thousand rubles. The cost is calculated from the size of the granules, characteristics, color.

Staff

To organize a mini-factory, you need at least 8-10 workers. They will work in shifts. We also need an accountant, a manager and 2 loaders. Such a composition of workers will allow high-quality bottle recycling.

Over time, it becomes possible to expand production. Then it will be necessary to hire more workers to increase the number of products sold.

Sales

For such a business to be profitable, you need to establish the right marketing system. A company that does not produce fiber can organize sales to other similar firms, where the entire technological cycle operates. Then the cost per ton will be less than the market price, but there will be constant demand.

There are organizations that create fibers from flex. There are few such companies in Russia, but their volumes are large, so this guarantees high profits. You can use the platform to find clients, for example, create an ad and wait for responses.

Profit and payback

The payback period is approximately 1.5-2 years, because it is necessary to invest, especially at the beginning. The advantage is that the costs of organizing processing are small. Therefore, with a revenue of 800 thousand rubles per month, the profit will be equal to 200-300 thousand rubles. Income is determined by the type of raw material and other factors.

Before deciding on this type of activity, it is necessary to weigh all the positive and negative aspects of such a business. Carefullycalculate the amount that will be needed to open production, study the package of documents that allow this type of activity. Also, it will not be superfluous to look for a place to rent in advance, compare the cost of equipment and choose the most suitable option.