Clipper for sausage: types and device

2024 Author: Howard Calhoun | [email protected]. Last modified: 2023-12-17 10:16

Manual labeling and sealing of finished products in food factories are becoming a thing of the past. Thus, the sausage clipper is a kind of automation of the production process, which contributes to high productivity in the food industry.

Quickly, reliably and conveniently pinch the casing on sausages or close the ends of the packing mesh for fruits or vegetables using clippers. They are quite easy to use, durable and compact, save staff time and ensure long-term preservation of goods.

Advantages of the clipper

In production, negligence or shortcomings should not be allowed. Therefore, the sausage clipper must comply with the strict requirements imposed by sanitary standards at the last stage associated with pre-sale preparation. Hermetically sealed sausage loaves will not arouse suspicion among buyers. Therefore, a good sausage clipper should have a beneficial effect on sales. Its main advantage is simplification.food packaging process. Sausage clipper contributes to the optimization of production costs. Using these devices, you can extend the shelf life of products, as well as protect them from unauthorized opening.

Clipper selection

The sausage clipper is designed taking into account the characteristics of the product to be packed. Its types differ from each other in productivity, size and type of metal staples used, as well as the permissible diameter of the sausage product. Thus, a distinction is made between an automatic floor clipper, a compact manual type and a semi-automatic desktop clipper.

The equipment chosen must guarantee reliability, safe operation and optimum speed. A semi-automatic clipper for sausages must be able to control the force of clip compression; it can be used to cut the casings between the loaves. It should also be possible to add twine to carry finished products.

Clipper device

The main purpose of this equipment is to apply two clips when the bag or casing is compressed pneumatically. The clipper for sausage floor mobile double connects various artificial (collagen, viscose-reinforced and polyamide) casings.

Sausage packaging process

The above equipment is electronically controlled with a mechanical connection to the syringe filler. Thus, one can speak of a singleprocessing line for packing sausages.

Sheaths, previously compressed into corrugations, must be stretched over the lantern, then the first bracket is applied. Next, the resulting shell is filled with minced meat.

The next stage - the staple is applied to the edge of the sausage loaf and the formation of the next one begins. Thus, the sausage production process can be considered continuous.

Automatic and semi-automatic clippers

This equipment belongs to a type of packaging device used to connect ready-made packages from different materials (for example, mesh or synthetic film). Often, automatic, semi-automatic or manual clippers can be used in packaging shops. Also, this equipment is classified by the number of staples used: single-staple and double-staple.

Manual clipper for sausages

This classification includes a single-staple pneumatic manual clipper. This model is universal, it is used in the production of sausages using both natural and synthetic casings. Manual clipper for sausages can work with packaging of packages with such fillings: minced meat or poultry carcass. Packs tightly enough, which significantly extends the shelf life of finished products.

There is also a similar semi-automatic type model that is used for packing sausages. Its advantage, in contrast to the manual counterpart,is the presence of a cutting pneumatic device.

How the device works

The operation of this device is based on the imposition of metal clips (paper clips) on the ends of the sausage. Using a sausage clipper, you can cook various meat products with your own hands, even at home. Such small equipment can be placed on a table. It consists of the following main parts: a working handle, a rail guide with staples and clamping weight; punch and matrix; adjusting screw; knife and support frame with punch slot.

The human force is used as a drive in the clipper, transmitted by means of a crank mechanism to a movable punch. The clipper is controlled by a lever. The movement should be carried out to the stop in one single stroke. And the movement of the punch with the formation of the bracket is provided by the use of a transmission mechanism. The clipper must be adjusted to the required casing diameter.

The compression level of the clip is adjusted with a nut, to adjust it, you need to follow the scale.

Conclusion

Summing up the presented material, it is necessary to note the following. So, clippers are manual (mechanical) and pneumatic. These devices are designed to connect the ends of the casing of sausages. They can work on various types of shells, the diameter of which can be in the range of 40-120 mm. Mainly provide butt-to-butt joint for naturalshells or circular fastening - for artificial ones.

There are also semi-automatic and automatic clippers. The first type of equipment is designed for fastening ring sausages in any casings. They work on smaller shell diameters (20-115 mm). Can provide clip pressure regulation. They are equipped with a pneumatic type brake, which ensures dense filling with a constant diameter.

Automatic clippers are also used to fasten various sausages (including garlands and ring sausages). Such devices work on shells up to 180 mm in diameter. They are made of stainless steel, are quite easy to operate and are equipped with a displacer of excess minced meat from the ends of sausage sticks. Completed mainly with control panel, casing brake, portion counter, staple dispenser.